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How to add packaging and split it into components

Step by step: a new packaging item in the records, the split into components, masses in grams, and the mass balance and material shares the app calculates.

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A packaging item in the records is not a sales code. It is a construction: a folding carton, a plastic bag, a jar with a cap and a label. The same carton in two sizes is two entries, because the mass differs — and every percentage share in the declaration is calculated from masses.

1. A new packaging item

In Records → Packaging click “Add packaging”. Fill in:

  • Name — whatever your colleagues will recognise it by, for example “Shipping carton 300×200×150”.
  • Type — sales, grouped or transport packaging.
  • Unit mass in grams — weighed, not copied from the supplier's quotation.
  • Item code — optional, if you want to tie the entry to your own system.

The unit mass is the reference point for everything else. If you do not have a laboratory balance, weigh ten units and divide — a tenth of a gram is accurate enough.

2. Splitting into components

Each component is one material from one supplier. For a folding carton the typical split looks like this:

ComponentMaterialMass
Boxcorrugated board E279.7 g
Printflexographic ink29.1 g
Glued seamEVA hot-melt adhesive11.2 g

Do not merge materials into one row, even when they come from the same supplier. Evidence arrives separately for the ink and separately for the adhesive, so the two have to stay separate in the balance.

3. The mass balance

Once every component is in, the app adds the masses up and compares them with the unit mass of the packaging. A match shows as the green status Mass balance matches; a difference is shown openly, in grams.

320.0 g = 279.7 + 29.1 + 11.2

The balance has to close before shares are calculated

The missing gram is usually varnish, a protective film or adhesive on a second seam.

4. Material shares

Shares are calculated for you: 279.7 g out of 320.0 g is 87.4 per cent. You do not type these numbers by hand and you cannot overwrite them — they enter the document exactly as the masses produced them. The rounding is shown openly, so nobody has to wonder where 87.4 came from instead of 87.40625.

5. Variants and copying

The fastest way to add the same carton in another size is Duplicate: the component structure and the assigned suppliers are copied, and you only correct the masses. Evidence pinned to materials stays shared — one statement from the board supplier covers every packaging item made from that board.

6. Changes over time

When you change the board grammage or the adhesive supplier, correct the mass in the records. The app recalculates the shares and flags declarations built on the old data as out of date. It does not touch an issued document — it only shows that reality has drifted from what was signed.

Next step: which supplier evidence qualifies.

Questions about this article

Are the label and the tape separate components?

Yes, if they reach the customer together with the product. A self-adhesive label, packing tape, void filler and an insert are all part of the packaging and go into the mass balance.

What do I do when the components do not add up to the packaging mass?

The app shows the difference instead of hiding it in the rounding. The missing part is usually adhesive, ink or varnish. While the difference exceeds the tolerance, the declaration stays unavailable to issue.

This article is about the app

The demo is open without signing up. You can walk through these steps on sample data before buying anything.

Open the app

Demo without sign-up · data in the EU